Casting Process in which molten metal flows by gravity or other force into a mold where it solidifies in the shape of the mold cavity •The term casting also applies to the part made in the process •Steps in casting seem simple: 1. Melt the metal 2. Pour it into a mold 3. Let it freeze

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• Many new casting processes have been developed which can take into consideration the aspects of dimensional accuracy and surface finish. Some of these processes are die casting process, investment casting process, vacuum-sealed moulding process, and shell moulding process. • Metal casting is a labour intensive process

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Lecture 2. Basics of Metal-Casting 2.1. Casting methods Metal casting process begins by creating a mold, which is the ‘reverse’ shape of the part we need. The mold is made from a refractory material, for example, sand. The metal is heated in an oven until it melts, and …

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The casting design tips discussed here will be handy for both sand casting as well as die casting design. See Also 5 Most Useful Sheet Metal Design Tips : Design for manufacturability is a very useful concept in today’s sheet metal design industry.

May 13, 2014· casting ppt 1. Furqan Hameed 11013386-031 Bilal Abdul Mateen 11013386-036 Farhan Ghos Butt 11013386-014 Ibrar Hussain 11013386-040 Muhammad Furqan 11013386-045 2. Metal Casting Process 3. History Definition of casting Basic features Types of moulds Categories of casting process Further classification of Expendable and Permanent mould casting ...

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Riser must be separated from the casting upon completion so the connection area must be as small as possible Figure 11-13 Schematic of a sand casting mold, showing a) an open-type top riser and b) a blind-type side riser. The side riser is a live riser, receiving the last hot metal to enter the mold.

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Nov 02, 2016· The quality of casting depends on the design patterns material and construction.sweep pattern sand casting is mainly for circular part make. Function of pattern: The proper design pattern to made with smooth surface and reduce casting defects. Gates, risers and runners are used in feeding of molten metal in cavity form a part of pattern.

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Steps in Sand Casting 1. Pour molten metal into sand mold 2. Allow metal to solidify 3. Break up the mold to remove casting 4. Clean and inspect casting 5. Heat treatment of casting is sometimes required to improve metallurgical properties

the continuous casting machine. The ladle is raised onto a turret that rotates the ladle into the casting position above the tundish. Referring to Figure 2, liquid steel flows out of the ladle (1) into the tundish (2), and then into a water-cooled copper mold (3).

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Jun 29, 2013· Casting pressure • To high pressure – rough surface of the casting • To low pressure – incomplete casting • Average – 0.01 to 0.14 Mpa and 3 to 4 turns of the spring. 78. Page 78 Foreign bodies • Any casting that shows sharp, well- defined deficiencies indicates the presence of some foreign particles in the mold.

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